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Plasma Cutting Machine type HD 6020 hf 160i
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The machine is equipped with:
n Portal type bridge n 2-axis CNC control type LABOD PC with graphic n Linear guides with solid construction n HiFocus 160i Plasma source Type Kjellberg n 2 Plasma torch PerCut 170 n Automatic stroke adjustment of the Plasma – burner n Automatic gas installation n Hose set for Plasma n Hoses power track n axial motion "x" 0 - 6000 mm "y" 0 - 2000 mm |
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Basic machine description: - Flat Bed design table with portal type bridge - max. positioning speed 18 m/min - positioning accuracy of the machine + - 0,1 mm - steeples adjustable speed - digital drives - brushless servo motors - Cutting speed 10 – 8000 mm/min. - X & Y axis are equipped with linear guides of robust construction placed on steel construction. - Transmission systems through rack and pinion for both axes. Technical machine data:Working area x-axis: 6000 mm Working area y-axis: 2000 mm depth: 7000 mm depth: 2500 mm height: 1500 mm Main fuse machine: 3 x 25 A Main fuse Plasma: 3 x 50 A “C” Connection load machine: 12 kVA Connection load Plasma: 33 kVA weight approx.: 6000 kg colour: blue RAL 5017
Machine Control: CNC-control type Labod with graphic The machine is equipped with the especially for the plasma machine designed control. With this control, it is possible to have shortest production times, even for single work pieces.
Features: - screen with oversized operators directory and colour graphic (TFT flat screen 640x480 pixels) - manage of 50 programs are possible - storage capacity 2 Mb flash & 2 Mb ram - both axes move simultaneous, with optional priority for either axe - automatic reference - disc drive for program storage
Functions available: - contour program - sub-programs - mirror - zoom
The plasma source: HiFocus 160 i from Kjellberg With the HiFocus 160i the user gets a unit, which ensures a steady cutting process even under unfavourable conditions. Foil-coated or soiled material surfaces, conclusions in the metal, air gaps as well as mild steel with enhanced content of silicon or sulphur do not influence the cutting operation. The exceptional quality on the cutting surfaces which you can compare with the quality of the cut to a laser. Together with the gas mixture flow control the plasma can be used as an excellent marking tool. Depending on the kind of marking operation, there is often no change of consumable parts required.
Technology area „HiFocus – Quality“ Material thickness: Mild steel 0,5 up to 8 mm
Technology area “HiFocus-plus” Material thickness: Mild steel 4,0 up to 50 mm Stainless steel 1,0 up to 35 mm Aluminium 1,0 up to 35 mm cutting quality acc. to DIN EN ISO 9013 cutting tolerance range + - 0,2 mm (up to 5 mm thickness mild steel)
The plasma machine torch PerCut 170: A big influence to the costs of manufacturing has the life of the working part from the plasma torch. We specially use the XL-Life-Time-System for cutting with oxygenic gas. The cathode consists of a thermic high capable hafnium pin which is embedded in a special alloy and is directly cooled with water. The nozzle whose channel is produced in a high technical process is also directly cooled with water so that you have a high effective take away of the warmth. Advantages of the quick-change torch: · Fast technology conversion for changing cutting jobs. · Quick adaptation to different material thicknesses · Fast replacement of consumables with prepared torch head
Technical Data: Cutting current : max. 160 A Clamping diameter: 50 mm Cooling: Cooling by circulating water Weight: 3,8 Kg
Plasma Gases: Plasma gas: Oxygen, air, argon, nitrogen, hydrogen and mixtures Swirl gas: Oxygen, Air, Nitrogen and mixtures
Automatic gas mixtures (flow control): Kjellberg is the only one plasma provider which offers the possibility of the individual adjusting of gases in pressure and flow rate. This function ability allows the best quality of cutting on every metals and alloys. The automatic Plasmagas-controunit are called PGC (Plasma Gas Controller). The PGC allows the processing of the necessary adjustments from data banks and guarantee a perfect reproduction of the cutting results.
Automatic height control: CNC controlled z-axis ensures precise height control for better cut quality and accurate initial height for efficient hole piercing. To reach best cutting qualities it automatically adjusts the height of the plasma burner according to a constant distance between burner and work piece when cutting uneven material.
Sectionised table: The plate support table, which is divided into a number of sections, allows an efficient fume extraction controlled by CNC. With this technology the complete extraction power is always used exactly at the cutting area.
Suction for Plasma: Effective vacuum extraction and the efficient filter system mean that cutting residue is always safely removed.
Technical data’s of the suction: Ventilator Suction power: 5.000 m3/h Power supply: 3 x 400 V, 50 Hz Motor power: 4,0 KW
Dust collector Volume: 40 m² Working noise 1 m distance: 76 dB(A) Weight: 350 kg
Dimensions Height / depth / width: 665/ 983/ 2670 mm
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